IPC-A-610 Compliant PCBA with Full Traceability & X-Ray Inspection
Quality Control Process
A controlled workflow for stable production — with inspection records and traceability.
Incoming Inspection
Reduce wrong parts & counterfeit risks before production.
- IQC for key components (visual, marking, package check)
- PCB appearance + dimensional checks
- BOM/AVL alignment before kitting
Solder Paste Inspection (SPI)
Catch paste volume/offset issues early to prevent rework later.
- Paste volume monitoring & trend control
- Stencil alignment validation
- Process window checks at start-up
In-Process AOI
Detect placement & solder defects fast — with immediate feedback loop.
- Real-time visual inspection on SMT lines
- Immediate defect feedback for process correction
- Coverage per project requirements
X-Ray Inspection (as needed)
Verify hidden joints on BGA/QFN to reduce field failures.
- BGA/QFN hidden solder joint verification
- Void analysis & solder integrity review
- Used when design/package requires
ICT / Functional Test
Confirm electrical performance before shipment — not after you receive it.
- ICT for opens/shorts & key nets (when applicable)
- Functional verification under defined load/conditions
- Test plan aligned to your requirements
Final Inspection & Packing
Ship with documented results and ESD-safe packing for transit reliability.
- Final QC check + packaging control
- ESD-safe materials and labeling
- Shipment documentation aligned with your request
Quality Management & Compliance Framework
Our production partners operate under certified management systems to ensure controlled processes, traceability, and stable mass production for industrial-grade applications.
- Documented procedures, inspection standards, and change control
- Lot/date code traceability with production & shipment records
- Process control checkpoints across SMT, DIP, testing, and packing
- Audit-compliant quality management and corrective action workflow
Production Traceability & Records
Records are maintained across materials, process, testing, and shipment for trace-back and quality review.
Records can be retrieved by batch number upon request.
Materials
- Lot & date code
- Supplier source docs
- Incoming inspection
Process
- SMT/DIP logs
- AOI / X-Ray reports
- Rework records
Testing
- ICT / functional results
- Test program reference
- Pass / fail data
Shipment
- Batch linking
- Delivery records
- Trace-back support
Corrective Action & Quality Response
Quality concerns are addressed with documented root cause analysis and corrective action reporting to prevent recurrence.
In the event of a quality concern, structured analysis and corrective measures are initiated to identify root cause and prevent recurrence.
Root Cause Analysis
- Failure review and defect verification
- Process and material trace-back
- Engineering evaluation
Corrective & Preventive Action
- Corrective action implementation
- Process improvement update
- Documentation for quality review
Customer Support
- Replacement or rework support
- Technical clarification if required
- Clear responsibility handling
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